Magnetic Flux Leakage Based Rail Surface Defect Assessment Method

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Jun Wang
Yi Wang
Ping Wang
Kai Lun Ji
Yuan Shu

Abstract

Due to the rolling friction, it is easy to produce harmful scratches, cracks, blocks and damage on the rail surface. In order to detect and evaluate the damage accurately and efficiently, this paper proposed an evaluation method based on magnetic flux leakage (MFL) detection, where the defect threshold is calculated by using the adaptive threshold method and the impact of noise on the results reduced. With the study on the relationship between the depth, detection speed and signal peak-to-peak value of the manual sample, quantitative statistics is made on the depth of the defect. By calculating the average severity of the damage within a length of the rail, the condition of the section is assessed. During the study, the feasibility of the method is verified by finite element simulation analysis for the three-section damage of the main line of the high-speed railway. The test results show that the method can evaluate the rail surface damage quickly and effectively.

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